ASTERION · RELICORE
Module 03 — Reliability Engineering

Reliability Engineering

Predictive maintenance and failure analytics to reduce unplanned downtime — turning historical maintenance data into forward-looking operational intelligence.

THE CHALLENGE

Unplanned Failures Are Your Highest-Cost Event

Unplanned equipment failures combine direct repair costs with production losses, safety risk, and regulatory exposure — making them among the most destructive operational events in industrial settings. Most organisations manage reliability reactively. Without the analytics to predict failure or rank assets by criticality, maintenance resources are misallocated and risk accumulates silently.

Unbudgeted repair and emergency labour

Lost production and throughput

Safety and regulatory exposure

Accelerated asset degradation

25%
Reduction in Unplanned Downtime
Typical outcome within 12 months of deployment
15–25%
Maintenance Cost Reduction
Achieved through optimised scheduling and failure prevention
KEY CAPABILITIES

Six Engines. One Predictive Intelligence Platform.

01

Failure Event Tracking

Structured logging and categorisation of all failure events — building the historical foundation for every predictive model.

02

Root Cause Analysis (RCA)

Guided RCA workflows that convert failure events into verified causal chains and actionable corrective strategies.

03

Failure Mode Libraries

Configurable FMEA databases linked to asset types, operating contexts, and historical failure data across the enterprise.

04

MTBF & Reliability Modelling

Statistical modelling of Mean Time Between Failures using Weibull analysis and lifecycle degradation curves.

05

Predictive Maintenance Engine

AI-driven maintenance recommendations — moving from reactive or time-based strategies to condition-based predictive models.

06

RCM Strategy Optimisation

Reliability-Centred Maintenance analysis that aligns maintenance plans with asset criticality and failure consequence.

GLOBAL STANDARDS ALIGNMENT

Built on International Reliability Frameworks

Every engagement begins with a sector-specific diagnostic — ensuring the foundation of your reliability programme is built on validated data and operational context.

SAE JA1011

Evaluation Criteria for RCM Processes

SAE JA1012

Guide to the RCM Standard

ISO 14224

Reliability & Maintenance Data Collection

IEC 60300

Dependability Management

API RP 580

Risk-Based Inspection

API RP 581

Risk-Based Inspection Methodology

PLATFORM INTEGRATION

ReliCore Within the Asterion Suite

AssetVault ReliCore

Asset criticality and lifecycle data from AssetVault feed directly into reliability scoring and failure mode modelling — ensuring predictions are grounded in verified asset records.

ReliCore TurnSure

Failure predictions and maintenance priority outputs from ReliCore inform shutdown scope definition in TurnSure — aligning turnaround planning with live risk intelligence.

Inspecta ReliCore

Inspection findings and defect records from Inspecta update ReliCore's failure mode libraries automatically — keeping predictive models continuously calibrated to real-world asset condition.

WHO USES RELICORE

Built for the People Who Own Reliability

Reliability Engineer

Manages failure mode libraries, runs predictive models, and reviews RCM strategy outputs.

Maintenance Planner

Uses predictive outputs and criticality data to schedule work orders and allocate resources.

Operations Manager

Monitors equipment availability and receives early warning alerts for high-risk failure scenarios.

Asset Manager

Tracks long-range reliability trends and uses data to inform capital investment and replacement decisions.

GET STARTED

Start With a Reliability Diagnostic

Every ReliCore engagement begins with a structured reliability assessment — analysing your failure history, maintenance strategies, and asset criticality to establish a clear performance baseline.

Sector-Specific

Diagnostics calibrated to your industry, asset types, and operational environment.

Reliability Baseline

Immediate visibility into your highest-risk failure modes and maintenance gaps.

Clear Roadmap

A defined deployment plan from Day 1 — no ambiguity, no wasted time.